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冲压厂自动化生产线改造计划介绍

时间:2018-06-04  来源:本文搜集于网络,由冲压机械手厂家创盈时代整理,欢迎转载,转载注明出处  点击:97

很多冲压厂还是原来的人工冲压模式,但是随着这两年智能制造口号的叫响,很多冲压厂也进行了自动化生产线改造,冲压自动化生产线一般包含以下部分:冲压机械手、电控系统、拆垛装置、过渡皮带、板料清洗机、板料涂油机、对中台、线尾码垛系统、安全防护系统及机械手端拾器。
Many punching plants are still the original model of artificial stamping, but with the call of the intelligent manufacturing slogans in the past two years, many press factories have also made the transformation of automatic production line. The stamping automation production line usually contains the following parts: stamping manipulator, electronic control system, dismount device, transition belt, sheet material cleaning machine, sheet metal coating. Oil machine, middle platform, line tail palletizing system, safety protection system and mechanical hand pickup.

具体布置方式可以根据生产车间的面积进行调整,今天我们具体聊聊冲压机械手和机械手冲压自动化控制系统的特点和改造时应该注意的问题。

The specific layout method can be adjusted according to the area of the production workshop. Today, we talk about the characteristics and problems that should be paid attention to in the stamping automation control system of stamping manipulator and manipulator.


冲压机械手


1.冲压机械手
1. punching manipulator

冲压生产用的冲压机械手除了要求负载大、运行轨迹精确及性能稳定可靠等搬运机器人所共有的特性,还要满足频繁起动、作业范围大、工件尺寸及回转面积大等特点。各个冲压机械手厂家的设备都在普通搬运的基础上加大了电动机功率及减速机规格,加长了手臂,并广泛采用棚架式安装结构,这样子有助于生产效率的提升。
Stamping manipulator for stamping production requires the characteristics such as large load, accurate running track and stable and reliable performance. It also meets the characteristics of frequent starting, large operating range, large workpiece size and large rotary area. The equipment of each press manufacturer has increased the power of the motor and the specifications of the reducer on the basis of ordinary handling, lengthened the arm, and widely used the frame type installation structure, which helps to improve the efficiency of production.

2. 机械手冲压自动化线控制系统
2. machine hand stamping automation line control system

机械手冲压自动化系统需要集成压力机、冲压机械手、拆垛机、清洗机、涂油机、对中台、双料检测装置、机器视觉检测系统、各种皮带、同步控制系统、安全防护系统及大屏幕显示,并具有无缝集成进工厂MES系统的能力。为了把如此多的智能控制系统有效集成,一般采用以太网与工业现场总线二级网络系统,其中现场总线系统可能同时搭载安全总线。
Mechanical hand stamping automation system needs to integrate press, punching manipulator, dismount machine, cleaning machine, oil oiler, center platform, double material detection device, machine vision identification system, various belts, synchronous control systems, safety protection system and large screen display, and has the ability to integrate into the factory MES system without slit. In order to integrate so many intelligent control systems effectively, Ethernet and industrial field bus two level network system are generally adopted, in which the field bus system may carry the security bus at the same time.

以上两点是企业在进行自动化生产线改造中必须注意的问题,不能够有任何差错,不然会对整个项目的进行形成阻碍,改造成功后的自动化生产线可以大幅度提高企业才生产运营能力,节约人力成本,因此,冲压机械手自动化生产线的改造是目前很多冲压厂机器换人的不二选择。
The above two points are the problem that the enterprise must pay attention to in the transformation of the automation production line. It can not have any mistakes, otherwise it will obstruct the whole project. The automatic production line after the successful transformation can greatly improve the production and operation ability of the enterprise and save the human cost. Therefore, the automation of the stamping manipulator is automated. The transformation of the production line is the only alternative to machine replacement in many stamping plants.

深圳市创盈时代科技有限公司是一家专注于冲床机械手,上下料机械手,冲压机械手,工业机器人,非标自动化设备的研发生产和销售于一体的国家高新技术厂家。

原文地址:http://www.chytime-robot.com/jszc/453.html

本文关键词:冲压机械手自动化生产线

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